A.) SURFACE PREPARATION
Prior to application of
TAPECRETE - P151 work, all surfaces must be prepared properly to avoid failure. The
surface shall be cleaned to remove all dust, foreign matters, loose materials or any
deposits of contaminants which could affect the bond between the surface and the TAPECRETE
P-151 coating.
New surfaces of the structural concrete
shall be reasonably smooth to avoid sharp projections so as not to impede the application
of TAPECRETE coating.
All concrete surface shall be thoroughly
pre-wetted for at least one hour prior to the application of TAPECRETE coating by
sprinkling of water on flat surface and by vigorously spraying water on vertical/inclined
surfaces.
When placing TAPECRETE coating, all water
shall be removed so that surface is only damp or surface dry. In no case there shall be
standing water or a shiny wet surface.
Depressions are filled and levelled using
PMC fillers. For the PMC filler the mixing ratio is 1 kg cement : 1.5 kg silica sand and
0.52 kg TAPECRETE P-151.
B).
APPLICATION
Application of one coat of
TAPECRETE -P-151 Polymer Modified Cementitious (PMC) slurry coating over the prepared
concrete surface. The slurry shall be spread out over an area which can be covered with
fibre glass fabric before the slurry dries out.
Unroll the fibre glass fabric on to the wet
slurry layer and impregnate with PMC slurry by pressing the fabric down so as to even out
all wrinkles.
- Application of one coat TAPCRETE P-151 slurry coating over the glass
fabric so as to fill and over the fabric.
Application of one coat TAPECRETE-P151 - PMC
brush topping over the TAPECRETE -P151 slurry coating applied surface after the slurry
coat has dried on the next day.
Providing protective overlay of 25mm minimum thick screed
concrete / plaster to slope of (1 in 100) admixed with CICO No. 1 Integral Cement
Waterproofing compound after curing of PMC brush top coating.
NOTE :
TAPECRETE-P-151 Polymer is mixed with neat
cement in the ratio of 100 kg cement: 52 kg. of TAPECRETE-P151. The mix has to be stirred
thoroughly until no air bubbles remain in the mix and lump found in the mix, should
be removed.

C).Curing
During the first 12
hours of curing, it must be protected from abrasion, rain and other adverse conditions.
No traffic shall be
allowed on a standard TAPECRETE-P151 treated surface within 48 hours after installation.
- After application of final coat of
TAPECRETE-P151 composition, initial air drying shall be done for 2-6 hours. During this
period no water is to be used for curing.
- Moist curing shall be done for the next 24 hours by way of
spraying water on the TAPECRETE system.
Following moist curing,
the TAPECRETE-P151 coating shall be allowed to air dry for 3 days before submersion in
water.
MIX PROPORTIONS |
|
TAPECRETE-P151 |
SLURRY |
TAPECRETE |
BRUSH TOPPING |
|
Single coat |
Double
coat |
1.5mm
thick/m2 |
meter3 |
| Constituents |
Quantity in kg |
Quantity
in kg |
Quantity
in kg |
Quantity
in kg |
| Cement |
0.488 |
0.730 |
1.289 |
858 |
| Tapecrete-P151 |
0.253 |
0.379 |
0.670 |
446 |
| Fine Silica
Sand |
|
|
1.289 |
858 |

|